The failure of the beverage filling machine cannot be underestimated,which can be solved in four ways
Beverage filling machine is a packaging machinery and equipment specially designed for the beverage industry, which plays a very important role in the packaging of the beverage industry. In the process of using the beverage filling machine, the user may be improperly operated, or the user's instructions are not clear, and there will be some problems.
A few days ago,we summed up relevant information based on customer feedback, listed common faults in the process of using the equipment, and gave corresponding solutions.
First, the filling volume of the beverage filling machine is not allowed or discharged. As far as the market is concerned, most beverages have a net content, which means that there are certain requirements for the filling volume. This puts forward higher requirements on the accuracy of the filling volume of the beverage filling machine. According to the manufacturer, if the liquid level is unstable due to insufficient liquid in the trough, you can add more liquid or resize the ball valve above the filling head, reset the filling time of the filling machine (longer filling time), or reduce Slow filling machine filling speed to solve.
In addition, if it is not the problem of the material liquid, you can check whether there is foreign matter in the three-way control valve, or whether there is foreign matter in the filling channel of the filling machine. If there is, it should be cleaned and dredged in time at the entrance of the trough or in the filling nozzle. If the plug of the filling nozzle is stuck or delayed, you need to install the valve from the beginning. For delayed opening, adjust the thin cylinder throttle valve. Finally, it should be noted that if the check valve does not open, it will not cause the equipment to not discharge.
Second, individual valves or cylinders are slow or inoperative. It is usually caused by the failure of the control valve. It is necessary to check whether the output indicator of the beverage filling machine to control the output is working properly, and then perform the following inspection after confirming that it is working properly. In addition, check the solenoid valve plug of the solenoid valve. If the plug is damaged or not plugged in, it may also cause the valve or cylinder to slow down or not work. If the solenoid coil is damaged, the fault can be eliminated after replacing the coil.
Third, the filling volume of the filling machine is not stable, and sometimes it is less. Beverage filling by beverage filling machines not only affects the entire filling production line, but also leads to unstable net beverage content. To this end, the customer can first check whether there is a jam in the material pipe or the material outlet of the material box. If necessary, it should be removed in time. Then check whether there are any drops of water in the compressed air. If there are any, remove them in time, and remove the air pipe on the filling head that is inaccurately filled and remove the water in time.
Fourth, dripping occurs when the injection head stops working. According to a mechanic, this may be due to the system's insufficient air pressure, worn ball valves or damaged filling nozzle orifices, which may cause the material to leak. In this case, the customer can first check the gas supply pressure of the equipment system. If the pressure is too low, check whether the gas supply pipeline is damaged, and adjust the pressure of the pressure reducing valve at the gas supply port to reach the specified value. If the injection valve or filling nozzle is worn or damaged, repair or replace it in time.
In fact, in addition to these, there are also problems with the filling machine liquid coming out of the back of the tank, the touch screen display is normal, but there is no response to pressing the keys, checking the programmable output for instructions, etc. The user must check in time to find the cause and take the corresponding Measures to troubleshoot and ensure the normal operation of the filling machine.
Beverage filling machine, as a category of liquid filling machine, not only improves the filling efficiency, saves labor costs, but also occupies an important share in the sales of filling machinery, and promotes the rapid development of the beverage industry.